LED Lamp PCB Assembly plays a crucial role in Suga’s PCB assembly business. Moreover, Suga has laid a solid foundation for product quality in this field. This is backed by its strong technical strength, including high-precision SMT placement machines, optimized high-temperature resistant PCB substrates. And 72-hour high-low temperature cycle testing for all finished assemblies.

SUGA employs high-precision SMT (Surface Mount Technology) assembly technology. Meanwhile fully automatic reflow soldering equipment and AOI (Automatic Optical Inspection) optical detection systems. With these devices, SUGA can actively complete key processes in the LED lamp PCB assembly. For example, precise component positioning and lead-free soldering.

For special lighting scenarios such as outdoor and industrial use. The team has specially optimized the design of high-temperature-resistant PCB substrates. This optimization can effectively solve the heat dissipation problem of LED lamp PCB assemblies during long-term use. Each finished PCB assembly board will be equipped with a real-time monitoring system. Key parameters ‘s current stability and brightness attenuation rate.They must pass 72-hour high-low temperature cycling tests.To ensure that the product fully complies with international lighting standards such as CE and RoHS.

Based on this technical system, SUGA maintains the yield rate of LED lamp PCB assembly at consistently above 99.5%, and can apply this assembly to various scenarios such as household lighting and explosion-proof lamps.

PCB Assembly Full Process: SUGA Achieves “Zero Connection” One-stop Delivery

From the initial stage of customer communication, SUGA has established a full-process service system of “solutions customization → component procurement → assembly production → finished product testing”.

Firstly, SUGA will design an exclusive assembly solution based on the application scenarios of LED lights (such as commercial lighting, intelligent street lighting), and then select suitable LED chips, driver modules and connectors. After the components arrive at the factory, they need to undergo incoming inspection by IQC to eliminate defective products; then they enter the automated production line to complete the welding, dispensing, packaging and other processes required for LED light PCB assembly. At the final stage, SUGA connects each LED light with the assembled PCB board for online testing.To ensure that the lighting effect and energy consumption indicators meet the standards.

Throughout the entire process, customers do not need to connect with third-party suppliers. The assembly cycle of LED light PCB is 20% shorter than the industry average, truly achieving an efficient connection from “submitting requirements → obtaining finished product delivery”.

Precision Service: Enhancing the Cost-effectiveness of LED Lamp PCB Assembly

SUGA, based on the specific needs of different-sized clients, has proactively introduced a tiered service plan:

For small and medium-sized customers, we offer small-batch trial production services. To reduce the initial R&D costs for LED lamp PCB assembly. For large customers, we open dedicated production lines to ensure an assembly capacity of over 100,000 sets per month.

When customers request technical adjustments like optimizing PCB size or replacing components. SUGA gives priority to their requests and provides solutions within 24 hours.

In addition, SUGA provides after-sales technical support. If the LED lamp PCB assembly has post-production issues. Our engineers offer 24/7 online technical support.This “customized + full-cycle support” model helps customers feel at ease. It also helps customers cut costs for LED lamp PCB assembly.