Low Volume PCB Assembly
The process of producing a small number of printed circuit boards (PCBs) in a short period is referred to as low-volume PCB assembly. Depending on the product's specific requirements, this is typically done using manual assembly techniques or the use of automated equipment.
Low Volume PCB Assembly
The mounting of components on a small number of bare PCB boards, ranging from a 1 to 250pcs or less, is known as low-volume PCB assembly. Assembly, while fundamentally well-defined in terms of steps, allows for a great deal of flexibility, as described in the following section.
We can provide to...
- Turn times as short as 24 hours
- 1 to 100,000 units
- Class II Inspection standard and Class III Inspection available
- 100% on-time guarantee
- DFM support
- Lead free (RoHS) options
- SMT and thru-hole capabilities
- All SMT machine placed
- AOI (Automated Optical Inspection)
- Lead-free RoHS Certification and ITAR compliance screen available
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Program Design
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Assembly Capacity
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SMT Capacity
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Equipments Exhibition
From component procurement to functional testing and package completion, we provide one-stop services for all types of PCBs.
Quick payment
Flexible payment options
On-Demand Manufacturing
No MOQ or MPQ limited. Prototype or mass production order acceptable.
Inspection Of Quality
90% of the technical staff have more than 10 years of industry experience
Assembly Capacity
| Turn-key | Purchase from authorized suppliers, distributors |
| Consigned | Accept parts in reels, cut tapes, tubes & pallets and bulk. |
| Stencils | Offer Laser-cut stainless steel stencil. |
| Solder type | Offer both lead&lead-freeassembly services. |
| Board type | Rigid board, flex board&rigid-flex board. |
| PCB or Panel Size | Min board size of 10*10mm |
| PCB or Panel Size | Max board size of 330*530. |
| Assemble type | The customer provides some components |
| Board shape | There is no limit to shape |
| Prototype | MOQ as low to 5units in 1-2 days delivery |
| Low volume | Offer 3-4 days quick turn time service for low volume. |
| High volumn | Offer accurate delivery to catch your deadline. |
SMT Capacity
| Single and double sided SMT/PTH | Yes |
| Large parts on both sides | Yes |
| BGA on both sides | Yes |
| Smallest Chips size | 201 |
| Min BGA | 0.008 in. (0.2mm) pitch |
| Micro BGA pitch | ball count greater than 1000 |
| Min Leaded parts pitch | 0.008 in. (0.2 mm) |
| Max Parts size | 2.2 in. x 2.2 in. x 0.6 in. |
| Odd form parts: | Yes，Assembly by hands |
| LED | Yes，Assembly by hands |
| Wave soldering | Yes |
| Max PCB size | 14.5 in. x 19.5 in. |
| Min PCB Thickness | 0.02 |
| Fiducial Marks | Preferred but not required |
| PCB Finish: | SMOBC/HASL |
| PCB Finish: | Electrolytic gold |
| PCB Finish: | Electroless gold |
| PCB Finish: | Electroless silver |
| Ball counts | ball count greater than 1000 |
| Resistor | Yes，Assembly by hands |
| Capacitor networks | Yes，Assembly by hands |
| Electrolytic capacitors | Yes，Assembly by hands |
| Variable resistors、capacitors (pots) | Yes，Assembly by hands |
| Sockets | Yes，Assembly by hands |
| PCB Shape | Any |
| Panelized PCB | Tab routed |
| Panelized PCB | Breakaway tabs |
| Panelized PCB | V-Scored |
| Panelized PCB | Routed+ V scored |
| Inspection | X-ray analysis |
| Inspection | Microscope to 20X |
| Rework | BGA removal and replacement station |
| PCB Finish: | Immersion gold |
| PCB Finish: | Immersion tin |
| PCB Finish: | OSP |
PCB Products show
Low Volume PCB Assembly in Suga
The process of assembly a small number of printed circuit boards (PCBs) in a short period of time is referred to as low-volume PCB assembly. Depending on the product’s specific requirements, this is typically done using manual assembly techniques or the use of automated equipment.
In low-volume PCB assembly, the PCBs are first populated with electronic components using either manual or automated assembly techniques. Depending on the components used, this can be accomplished using either surface mount technology (SMT) or through-hole technology. SMT involves placing components on the surface of the PCB and soldering them in place with heat and pressure. Through-hole assembly involves inserting components through holes in the PCB and soldering them on the other side.
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Circuit Board Fabrication and PCB Assembly Turnkey Services
Frequently asked questions
What is low volume PCB assembly?
Why choose low volume PCB assembly?
How does low volume PCB assembly differ from mass production?
What are the challenges of low volume PCB assembly?
How can I find a low volume PCB assembly service?
The delivered assembled PCBs worked flawlessly. The component placement is superb. Mis wang, the WINOW engineer in charge of our project, and I got along great. She asked pertinent questions to ensure that the project was completed properly. We had a very pleasant, quick, and to-the-point conversation.
This board is required to charge my robotic platform's lipo batteries (rover). First-time order with excellent communication throughout the ordering process, manufacturing progress, and tracking up to delivery. Very good price, especially for the first order with a credit for a discount.
The boards arrived yesterday and got started on assembly. Excellent solder wetting, clean line definition, and drill holes in the exact center of via lands.
Please convey my appreciation to everyone who created such fantastic boards.
Why Choose Us?
Since 2002, Suga Tech has been providing high-quality PCBs with quick turnaround times and high customer satisfaction. We are one of the largest and most skilled board manufacturers in China. With over ten years of industry experience, Suga PCB is a PCB manufacturer and PCB assembly service provider based in China. We will help you get your projects up and running quickly by providing quick quotes and one-stop manufacturing services.
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Orders for prototypes are processed within 24 hours.
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Some PCB prototypes and small-batch manufacturing typically take 5-7 working days.
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A 48-hour lead time for small batch production and some PCB prototypes.
Quick payment
Flexible payment options
On-Demand Manufacturing
There is no minimum order quantity or purchase quantity. Orders for prototypes and mass production are both accepted.
Inspection Of Quality
90% of the technical staff has more than ten years of industry experience.
Technical Strength
PCB Assembly can be changed at any time to meet the customer's ICT, veneer, aging, and ATE requirements.
